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首頁產品介紹移印 / 蓋印自動化設備 CMOS Marking M/C for UV Ink  
 
 
CMOS Marking M/C for UV Ink < 9319 >
     
 
   
 
   
規格列印   Standard Print
 
CMOS Marking M/C for UV Ink
設備特性
Equipment Characters
•CASSETTE自動進收料系統.
Automatic cassette loading and cassette unloading system.
•產品治具更換容易.
Fixtures are easy to be altered.
•可選擇IR或UV油墨烘烤系統.
IR or UV ink baking system can be selected.
•後段輸送使用不鏽鋼鏈條.
Stainless steel chain for back-end transportation.
設備功能
Equipment Function
Substrate或Lead Frame strip type產品,表面做油墨文字移印,並進行烘烤。

Pad printing and baking on the surface of the Substrate or Lead Frame strip products.
設備生產流程
Production Procedures
進料區 → 方向偵測區 → 蓋印區 → 抽檢區 → UV乾燥區 → 收料推料區 → 收料區

Loading→ Orientation detecting → Marking → Inspection → UV drying → Transferring → Unloading.
     
 
設備規格
Equipment Specifications
.產品尺寸範圍
 a. 長度:150~260mm.
 b. 寬度:23~75mm.
 c. 厚度:1~2mm

.Range of product size
 a. Length:150~260mm.
 b. Width:23~75mm.
 c. Thickness:1~2mm
.進料區
 a. CASSETTE長度:175~260mm.
 b. CASSETTE寬度:30~85mm.
 c. CASSETTE高度:125~155mm.
 d. 暫存數:3只CASSETTE (85mm寬時).
 e. 傳送方式:DC Motor.
 f. 頂昇方式:Y軸伺服,可程式控制.
 g. 挾持方式:氣缸挾持.

.Loading area
 a. Length of cassettes:175~260mm.
 b. Width of cassettes:30~85mm.
 c. Thickness of cassettes:125~155mm.
 d. Temporary number:3 CASSETTE (When the width is 85mm).
 e. Driver:DC Motor.
 f. Lifting method: Y-axis servo, controlled by a program.
 g. Clamping method: cylinder.
.產品收料區
 a. CASSETTE長度:175~260mm.
 b. CASSETTE寬度:30~85mm.
 c. CASSETTE高度:125~155mm.
 d. 暫存數:3只CASSETTE (85mm寬時).
 e. 傳送方式 :DC Motor.
 f. 頂昇方式:Y軸伺服,可程式控制.
 g. 挾持方式:氣缸挾持.

.Unloading area
 a. Length of cassettes:175~260mm.
 b. Width of cassettes:30~85mm.
 c. Height of cassettes:125~155mm.
 d. Temporary number:3 CASSETTE (When the width is 85mm).
 e. Driver :DC Motor.
 f. Lifting method: Y-axis servo, controlled by program.
 g. Clamping method: cylinder.
.方向偵測型式
 a. 光纖SENSOR,AMP設定.
 b. 聚焦鏡.
 c. X-Y位置可調.

.The types of orientation detection
 a. Optical fiber sensor, AMP setting.
 b. Focus lens.
 c. X-Y's positions are adjustable.
.蓋印頭型式
 a. MARKEM 597E或TECA 250人機設定.
 b. 4”*10”印字板.
 c. X-Y-Z-θ 可調整.
 d. 自動清膠頭功能.
 e. 側推定位.

.The types of imprint head
 a. MARKEM 597E or TECA 250 human machine settings.
 b. Printing plate in 4"*10".
 c. X-Y-Z-θ can be adjusted.
 d. A Automatic pads cleaning.
 e. Side-push positioning.
.前段軌道傳送方式
 a. Ø3mm,耐磨PU繩.
 b. Panasonic可調速AC馬達.
 c. 軌道氣壓缸開閉功能.
 d. 寬度塊規治具*2.

.Track transportation method at the front-end
 a. Ø3mm; abrasion-resistant PU rope.
 b. Panasonic speed adjustable AC motor.
 c. Track cylinder switch function.
 d. Width gauge block fixture*2.
.後段軌道傳送方式
 a. RS25 不鏽鋼鏈條,2條.
 b. Panasonic可調速AC馬達.
 c. 軌道邊強力磁鐵吸附功能.
 d. 寬度塊規治具*2.
 e. 配重塊自動調整鏈條張力.

.Track transportation method at the back-end
 a. 2 strips of RS25 stainless steel chain.
 b. Panasonic speed adjustable AC motor.
 c. Strong magnet attached to the side of tracks.
 d. Width gauge block fixture*2.
 e. Counterweights adjust the tension of the chain automatically.
.後段UV或IR 烘烤系統
 a. Fusion F300S *2 sets or IR 烘烤系統.
 b. 2只耐熱sensor在烘烤系統下方偵測產品狀況.
 c. 卡料 shutter 自動關閉,保護產品.
 d. 燈座可上掀,方便故障排除.
 f.上方高壓排風機,流量23 l/min*2台,下方排氣接廠務系統.
 g.UV區前後各設置一遮光罩,可任意取放.
 h.UV可調整焦距,調整範圍53±16mm,間格8mm.

.UV or IR baking system at the back-end
 a. Fusion F300S *2 sets or IR baking system.
 b. 2 sets of heat-resistant sensor detect products beneath baking system.
 c. When the materials got blocked, the shutter closes automatically
        to protect products.
 d. Lamp stand can be lifted for troubleshooting.
 f. 6"*6" quartz glass for preventing from hot wind to avoid products overheated.
 g. There are 2 sets of high-pressure exhaust fans on the top.
        The flow rate is 23 L/min.
        There is a exhaust which connects with facility system down below.
 h. The focal length of UV can be adjusted.
        Adjusting range is 53±16mm; interval is 8mm.
.後段收料推料方式
 a. 汽缸推料,速度可任意調整.
 b. 推桿加裝感測sensor,程式保護,防止壓壞產品.

.Unloading and carrying method at back-end
 a. Cylinders carry materials forward; the speed can be adjusted as requirement.
 b. Sensors on push rods are with a program protection to avoid squashing products.
.各站stopper形式
  sensor置於檔塊前約10mm處,單動氣缸驅動槓桿,防止產品大力撞擊.

.Stoppers
  Sensors are placed about 10 mm in front of the stoppers and a
     single-acting-cylinder drives levers to prevent strong impact
     on the products.
設備產能
Equipment Efficiency
.Down Time Rate:<3%.
.MTTA(Mean Time To Assist):<2min.
.MTBF(Mean Time Between Failures)>168Hrs.
.UPM(Unit Per Min):15(not include UV curing time).
.Change Over Time :<30min.
     
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